Client: NTPC (via main contractor MGCPL)
Location: NTPC Power Plant Site, Allahabad, Uttar Pradesh
Timeline: Completed in 2022–2023
KS Enterprises was engaged by MGCPL under an NTPC subcontract to execute critical aggregate crushing and material handling operations at the Allahabad power plant site. The project scope included:
● Deployment of mobile and fixed crushing units
● Stone and aggregate processing from raw feed to specified sizes
● Full-scale handling, screening, and conveyor logistics
● 24×7 site operations with professional manpower and machinery support
● Utilized advanced crushing and screening equipment aligned with NTPC quality benchmarks
● Employed certified operators and skilled technicians trained specifically for thermal power plant environments
● Implemented a robust Safety, Health & Environment (SHE) protocol, including daily safety audits, PPE compliance, dust control systems, and waste management
● Ensured ISO-aligned execution practices for quality control, load handling, and environmental safeguards
● Achieved consistent material yields to meet NTPC’s operational targets
● Enhanced logistics efficiency through optimized crushing layout and timed material flow
● Maintained zero reportable incidents, reinforcing KS Enterprises' stellar safety record
● Delivered outputs within timeline and budget, contributing directly to NTPC’s fuel supply continuity and infrastructure uptime
This project underscores KS Enterprises’ role in:
● Strengthening India’s energy infrastructure by supporting a central PSU (NTPC)
● Upholding best practices in site safety, environmental preservation, and community welfare
● Establishing long-term credibility and capability in high-stakes, large-scale industrial engagements
Client: JSW Steel Ltd. (via Metso India Pvt. Ltd.)
Location: JSW Steel Integrated Facility, Toranagallu, Bellary, Karnataka
Timeline: 2018 – Ongoing
KS Enterprises was awarded a key subcontract from Metso India Pvt. Ltd. — a global leader in mineral processing equipment — to execute iron ore crushing and material sizing operations within the JSW Bellary steel manufacturing facility. The core responsibilities included:
● Setting up and operating crushing units for high-grade hematite and magnetite ore
● Achieving plant-specified output sizes for blast furnace feedstock
● Handling high-capacity throughput under JSW’s 24×7 production cycle
● On-site operation and maintenance (O&M) of heavy-duty Metso equipment
● Utilized state-of-the-art Metso crushing machinery including jaw crushers, cone crushers, and vibrating screens tailored for iron ore
● Implemented automated feed control systems to ensure consistent output quality for furnace charging
● Delivered production under stringent JSW metallurgical quality standards, including Fe content and grain-size tolerance
● Deployed fully trained operators, riggers, and safety engineers for uninterrupted execution
● Ensured real-time monitoring with load sensors, material tracking, and preventative maintenance protocols
● Zero-compromise on SHE compliance, aligned with JSW Steel's integrated safety framework
● Daily toolbox talks, scheduled equipment audits, and emergency preparedness drills
● Dust suppression units and proper waste disposal systems to minimize environmental impact
● Strict adherence to JSW’s Integrated Management System (IMS) covering ISO 9001, ISO 14001, and OHSAS 18001
● Enabled steady supply of screened iron ore fines and lumps for uninterrupted blast furnace operations
● Boosted plant productivity by reducing raw material bottlenecks
● Contributed directly to JSW’s steel output targets across automotive, infrastructure, and construction sectors
● Reinforced KS Enterprises' reputation as a trusted player in raw material processing for Tier-1 industries
This project further establishes KS Enterprises as:
● A dependable crushing and processing partner for India’s largest private steel manufacturer
● A preferred vendor for industry leaders like Metso for mission-critical execution
● A promoter of sustainable, safe, and high-efficiency industrial services aligned with national Make-in-India goals
JSW Steel Ltd. (via Metso India Pvt. Ltd.)
JSW Steel Integrated Facility, Dolvi, Raigad, Maharashtra
Timeline: 2022 – Ongoing
KS Enterprises was entrusted by Metso India Pvt. Ltd., acting on behalf of JSW Steel, to undertake the mechanical maintenance, servicing, and operational support of the filtration system at JSW's Dolvi integrated steel plant. The assignment included:
● Preventive and breakdown maintenance of pressure filters and slurry pipelines
● Handling dewatering units, filter press systems, and sludge discharge
● Managing process-critical functions to ensure zero disruption in pellet plant
● Maintained Metso-supplied filter presses and vacuum disc filters to ensure consistent performance in dewatering operations
● Replaced filter cloths, pressure hoses, and sealing elements with precision and minimal downtime
● Carried out 24×7 manned maintenance shifts to support JSW’s continuous pellet feed requirements
● Conducted vibration analysis, hydraulic system checks, and filter cake optimization for operational efficiency
● Reduced downtime incidents by over 40% within the first six months of engagement
● Executed the entire project under JSW’s EHS standards and Metso’s mechanical safety SOPs
● Personnel were trained in confined space entry, lock-out/tag-out (LOTO), and slurry handling safety
● Implemented real-time checklists and digital reporting for maintenance tracking and audit readiness
● All consumables and spares used were OEM-approved, ensuring system integrity and performance reliability
● Supported uninterrupted production in JSW’s pelletizing and sintering lines
● Improved moisture control in the filter cake output, enhancing furnace feed quality
● Helped JSW reduce water recovery loss and improved overall plant water management efficiency
● Proved KS Enterprises’ capability in precision mechanical maintenance for high-value, continuous-duty filtration systems
This engagement reinforced KS Enterprises as:
● A trusted O&M partner for filtration systems in core industrial plants
● A preferred service provider for global OEMs like Metso under JSW’s quality-driven operations
● A contributor to India’s high-performance steel output through mission-critical process maintenance
